CASE Pyrolysis Coal Gasifier Control Room

 

The above mentioned video has been taken from the control room of Gasification Plant. CASE Pyrolysis Clean Gas Technology is popular in India and abroad. 

Though being lower in CAPEX & OPEX, it has huge advantages over any other variants of Gasification technologies available in the world today.in case of Pyrolysis Hot Clean Gas Station Indirect Cooler is not used and gas is available at 150 ℃ . In case of Pyrolysis Clean Cold Gas Station Indirect Cooler is installed after the Electrostatic Precipitator bringing down the temperature of gas upto 40 ℃. In case user requirement is of Very Clean Cold Gas Station additional ESP is installed after the Indirect Cooler to further reduce tar and dust level below 25ppm. All the above three variants gas can be pressurized to any pressure as per user requirement.

Popular Features of Pyrolysis Clean Coal Gasifiers

• All types of coals can be used. Bituminous coal and lignite coal can be used as the raw material for gasification.
• Coal is carbonized at low temperature in pyrolysis section and tar thus produced is of low viscosity with high fluidity.
• On account of the low viscosity and high fluidity of Tar, the chances of tar being clogged in the duct before the Purifying equipment does not exist.
• Fully automatic PLC controlled system adds to ease of Operation and lower OPEX 

Putting tremendous emphasis on research and development, CASE has achieved highest level of automation for their Hot Gas Coal Gasifier series. Because of this, there has been reduction in operation costs accountable towards (lesser people required for operation, increase in gasification efficiency, life of equipment), thus saving huge amounts for the industry.

The automatic feature help the operator to visualize the process flow of hot gas station. The process can be visualized on the HMI screen with temperature & pressure measured at the inlet and outlet of the gasifier. Automation also include automatic water feeding in the vapour drum, measuring of number of coal feeding stokers and automation of ash removal system from the gasifier. Quantum of the gas fed through the gasifier display is an optional feature.

To know more about CASE Hot Gas Coal Gasifier, please feel free to contact our Coal Gasifier Supplier 

Entrained Flow Gasification Technology by CASE

The much-awaited gasification technology is finally in your town. Yes, CASE has introduced "ENTRAINED FLOW GASIFIER", the most advanced technology available in coal gasification market, today. These coal gasifiers are designed to gasify low grade Indian Coals readily available in abundance at extremely cheap rates thus making the project dynamics much viable and cost effective for the end user. 

Coal fines are converted to coal gas having high calorific values >2400kcal/nm3 with negligible nitrogen thus reducing the NOx levels. Coal gas is the cheapest form of reliable energy which can be utilized for any thermal application within the Industrial process. With coal gas industries are able to substitute the use of high costs industrial fuels like HFO, LDO, LNG, Propane, Diesel, Natural Gas etc. 

Contact CASE Group to explore the possibility of using Coal Gas for your industrial use.

Send your requirement at info@casepl.com or make a call at 91-129-4266666

Gasifier for Rotary Kiln Gas Station

Known to all that India is the largest producer of Sponge Iron in the world. About 90% of production

is sponge iron comes from secondary steel industries that use rotary kiln process. 

According to a recent survey, it is found that during the operation of rotary kiln approximately 40% - 60% of the coal is fired from the outlet side from 0mm onward as coal injection.

CASE Group in India has brought a revolutionary change in the industry. The organization has introduced a gasification technology which can replace use of coal fines in the Rotary Kiln with coal gas. The gas not only replaces the coal fines but also results in the overall saving of about 20% of the total coal used. It is likely that the technology has given new life to Sponge iron plants. 

The gasifier for DRI Rotary Kiln is PLC controlled automatic machine. For complete information, contact CASE Group Gasifier engineers.

Coal Gas Technology to Replace Coal Fines in Rotary Kiln

Talk about coal gas technology and one can hardly ignore to mention about the contribution by

CASE Group in India. Known to all, the engineering company is a market leader in the gasifier technology. Like always, this time also, the company has something special in store for its clients across the globe. This time, its a robust technology which can replace the use of coal fines in Rotary Kiln. Engineers have mentioned that the kind of gasifier technology is a blessing for steel industry using rotary kiln process for production of sponge iron.

"The latest coal gas station is totally PLC controlled automatic machine and is a money saver technology"- Official mentioned.

Key benefits of CASE Coal Gas Station for Steel Industry

Viable with roughly 20 MT of coal saving for 100 TPD Sponge Iron Plant in a day. Ensures considerable increase of Kiln capacity

Ensures better campaign life and metallization. 

Ensures better recovery during the melting process

Allows complete customization of temperature, pressure, flow rate and so on

Can shift to the old system almost instantly keeping the gasifier system on standby.

Easy operation

In short, it can be stated that the new gasifier technologyby CASE Group will bring new life to the reeling sponge iron manufacturing companies in India and abroad. 

Cheap Coal Gasification for Forging Units

 

The aforementioned newsletter has been deigned to inform masses about the coal gasification technology. Rising fuel/oil prices has left many forging companies in a tensed situation.  At times, production takes a jerky move due to the shortage of adequate furnace oil. The net loss can be estimated when industries fail to fulfill the rising demands of the final products.

Owing to the critical circumstances, CASE Group has come up with a 'Cheap Coal Gasification' technology exclusively designed for 'Forging Units'. The technology keep the potential to replace the use of Furnace Oil up to 100%, thereby cutting fuel cost by 60%. 

The technology is first of its kind in the world. One such coal gasifier has been installed at Yash Forgings, Nagpur (Maharashtra).